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LPG For Diesel Engines.

 

Diesel to LPG conversion is a different process as we know to petrol  to LPG

Homes, communities, towns , cities and countries run on Diesel engines. High fuel prices are here to stay and we must adjust the best way we can.

 As diesel owners  currently a LPG conversion for diesel engines both mobile and static is available. This has been with us for decades but in the last few years technology has brought this to a user friendly way of decreasing fuel costs to the user.

LPG for diesel improves bottom line

Diesel, LPG conversion not only reduces the bottom line running costs but gives more power and torque. Its environmentally greener by reducing exhaust black plume.

 

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Diesel Hummer H3 July 2007 from $52000 AUD

 

 

 

   

f250 on LPG

  Save thousands $$$ per month off your fuel costs

 

What is Diesel /LPG 

The diesel LPG gas system allows a small amount of LPG to be placed into the engine via the air intake system. The  lpg gas acts as a catalyst to the combustion process aiding the burning process of the diesel. Combustion efficiency here is 95-98% compared to  just the diesel of 75-85%.

This is the reason for the Black smoke that is deposited into the atmosphere. This process is also the reason now your diesel engine will be  much more fuel efficient , more power and torque and of course cleaner emissions.

These modern systems are now computer controlled using sensors to determine engine load and speed, with this it can be programmed now  to adjust the amount of LPG  for varied amounts of power and economy. Simple.

And if safety is a concern , technology and strict standards now produce a very safe system.

   

 

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What can LPG do for your Diesel

Powered Vehicles? 
 

The Add-Gas Diesel Superchips is a state of the art LPG injection system for Diesel engines that is far superior to anything else on the market. Fully assembled out of the box and preprogrammed engine specific from the factory this unit is the smartest injection system to install in the industry.

The Superchips patent approved  design provides by far the absolute best protection for your engine by monitoring critical engine systems. In the unlikely event of a component failure the smart processor senses the failure, shuts down the unit and signals the driver with an amber MIL LED in the control switch. The attractive machined enclosure is water tight and corrosion resistant. 
 

Available in 3 options:   Economy tuned, Performance tuned or Tow tuned  
 

With impressive reductions in harmful exhaust emissions, increased horsepower, increased torque, decreased fuel consumption and prolonged engine life, the Add-Gas Superchips Diesel LPG Injection System is the first recommendation for the Ford range of Diesels.  
 
 

Propane when injected into a Diesel Engine enhances combustion by evening out the normally violent explosion that commonly occurs in the Diesel Combustion chamber. This evening effect provides a more complete burn, a cleaner burn, a cooler burn and a less violent burn resulting in lower exhaust gas temperatures, more power, more torque, fewer emissions and the system pays for it self at the diesel pump! 
 

This system is a cost effective new approach to help drastically reduce harmful black smoke and NOX exhaust emissions commonly emitted from Diesel Engines and at the same time save the customer money rather than add expense to their fleet. 
 
 

By carefully monitoring specific engine inputs, propane is injected into the air intake system prior to the turbo charger through our unique venturi adapter at a predetermined engine and vehicle specific rate programmed into our microprocessor. The microprocessor is always in control of the stand-alone system and will shut down and signal the driver if any problem with the engine is detected or in the unlikely event that a component of the system should fail.

Now that’s peace of mind!LPG Bowser UK

  

 

SYSTEM BENEFITS

GREATLY OPTIMIZE ENGINE PERFORMANCE

DECREASE DIESEL CONSUMPTION

INCREASE HORSEPOWER & TORQUE

INCREASE TIME BETWEEN SERVICE INTERVALS

INCREASE ENGINE LIFE

DECREASE ENGINE OIL DILUTION AND CONTAMINATION

DECREASE HARMFULL PARTICULATE & NOX EMMISIONS

DECREASE HARMFULL COMBUSTION TEMPERATURES 
 

THE RESULTS:

  • Improved Fuel Economy
  • Extended Engine Life
  • Improved Torque and Drivability
  • Reduced Emissions
  • Reduced Service Costs
  • Reduced Exhaust Temperatures

 
 

Economy of LPG/Diesel


Based on $1.20 litre (those where the days)


In this case the average price paid for diesel was $1.20 per litre and $0.40 for LPG.

On diesel only this Land Rover Defender returned 700km on average per tank resulting in average fuel consumption figures of 10.7 litres/100km.



700km for 75 litres = 10.7l/100km. Cost to refill = 75 litres @ $1.20 = $90
This means $90 buys 700km on diesel only

Running the system on diesel/gas and still using 75l of diesel plus 28l of LPG the Defender now consistently returns just over 1000kms an increase of 300km on diesel only scenario.

To cover the additional 300km on diesel only would cost:
300km @ 10.7l/100km = 32.10 litres required
32.10 litres @ $1.20 = $38.52

Therefore to cover 1000kms on diesel only the cost would be: 700km @ $90.00 + 300km @ $38.52 = $128.52


To cover the same distance (1000kms) with diesel/gas the cost would be:

75l diesel @ $1.20 = $90.00 + 28l LPG @ $0.40 = $11.20 So diesel + LPG = $101.20

So, the nett saving per tank would be $128.52 - $101.20 = $27.32 or 21% per tank.

This saving doesn’t take into account the extra power (the dyno showed 34% at this setting) giving you better drivability. Not to mention quieter, cleaner and with less wear on the engine!

LPG/Diesel How does it work



High-pressure liquid petroleum gas (LPG) is converted to a low-pressure (just above atmospheric) useable gas. The gas passes through a solenoid valve (or stepper motor) which is controlled by outputs from the system’s computerized processor measuring precisely the quantity of gas required. This metered amount of vapor travels through a hose into the vehicle air intake system and subsequently into the inlet manifold as a mixture of air and gas.

The computer module (processor) controls the flow of gas optimizing performance and ensuring safety. Manifold pressure (via a MAP sensor) or throttle position (via a throttle position sensor) and engine speed are monitored. The module then adjusts the gas flow depending on engine load and driver demand. The amount of gas injected (or the ‘gas map’) is completely (and only) programmable by a laptop computer. This allows a large degree of flexibility to adjust the system to suit your requirements.

The system does not allow LPG into the engine at idle and is programmed to limit the amount of gas introduced at maximum load to prevent over-fuelling. The system shuts off gas flow when the brakes are applied or the driver’s foot comes off the accelerator.
The system can be switched on and off (if ever necessary) via a dash mounted switch. If gas is unavailable or you run out before a service station, it is not necessary to switch the system off. Instead you will notice a decrease in performance as the gas runs out. Since the diesel injection system is not modified, the vehicle will simply run on diesel as it did prior to the system being fitted.




As a result of the increased efficiency created by burning more of the diesel injected into the combustion chamber, less diesel is now required to travel each kilometre, therefore extending the range traveled on each tank of diesel. Or, to look at it another way, the same amount of diesel will deliver more power and torque.

Documented evidence indicates net fuel cost savings of 10-20% are achievable running on either bio-diesel or normal diesel. A 4x4 vehicle will use approximately one litre of LPG for every 25-30 kilometres traveled under normal driving conditions. For further explanation, see Economy section.

 

Installations


The DieselGas system is manufactured, installed and certified under the current Australian Standard AS1425. It is a similar installation to that of a petrol/LPG conversion. As the LPG is not required to meet the whole fuel demand of the engine smaller tanks can be used. This makes it easier to find space under the vehicle to install the tank.




35 litre tank interior installation in the rear compartment of a Discovery.
Computer module mounted out of the way under the dash of the Discovery.


A gas tank of approximately 1/3 diesel tank capacity is fitted to the vehicle (a 30 litre gas tank is sufficient for 100 litres of diesel). A gas fuel gauge and switch is mounted on (or in) the dash. A LPG filler is fitted in a position convenient to the customer. All other components are mounted in the engine bay. The system can also be removed and fitted to another vehicle if required.

All components are manufactured and tested to AS1425, as for any other LPG conversion.



Once the system is fitted and you have completed approx. 1000kms (and kept accurate fuel usage records) we get the vehicle back to check the system and make any adjustments as necessary based on your feedback.



 

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